Question about 1996 kawasaki ZZR 1100

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How do i replace the oil gauge window on my zzr1100

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Hi, you can do this with the case still fitted to the machine, but it may be best to remove the case to save any broken glass contaminating the oil, with care break the glass and prise out the old window, take care not to damage the hole the glass sits in, clean up before fitting the new glass, some glass windows come with a band of sealent around them , if this is not the case, apply a small amount of sealent not silecone, and carfully push in the new window untill home,take care not to damage the window outer ring keep checking as you push in that it is square and allter position by pushing on opposite end until square, easy job, requires some finness
paul

Posted on Feb 03, 2011

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Posted on Jan 02, 2017

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1 Answer

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2 Answers

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The oil pressure sending unit is a sensor with an internal diaphragm, if the internal diaphragm is damaged , or the line to the diaphragm is blocked you can get this kind of fluctuation on the oil pressure gauge.

The oil pressure value must be read by installing a mechanical gauge near to the oil pressure switch and checking the pressure.

If pressure is ok, replace the sending unit. If there is a real pressure drop, check the oil pump.

If you still get fluctualtion after replacing the oil pressure sending unit, replace the oil pressure gauge.

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