Question about 1999 Suzuki GSF 1200 Bandit S

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Wot is the best way of getting the pin out of the caliper

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I take it you mean the rear caliper pin, firstly i would make sure i had pushed home the caliper pistons all the way, this would give you more room inbetween the pads to grip the pin with a small pair of mole grips and work it back and to to free it off, be carefull not to break it and check as you try to move it if the pin is moving on both ends, you could try using a hat air gun over the end that is siezed, try tapping it inwards gentely,

Posted on Mar 06, 2011

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Posted on Jan 02, 2017

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Brake calipers stopped retracting


You need to perform a complete brake caliper service.
Sticking calipers could need piston seal and rubber boot replacement, inspecting if the cylinder bore got twisted or out of round (when an unproperly trained brake technician puts the caliper in a bench vise and deforms it!).

Brake calipers need clean and properly lubricated sliding pins (the shiny, Chrome plated rods that support the caliper on the caliper mountong bracket), and new rubber boots that prevent dirt from getting on them. Proper high temperatura brake caliper silicone based grease is made by "ATE", "Bendix" and others, but you need to avoid overapplyin it or getting ANY on the rotor or brake pad surfaces!
I have achieved completely quiet brakes, without any noise by applying a coat of a marvelous substance called "Husky Brake pad compound" available in a small can. Follow directions and don't overapply it. Best luck. Amclaussen.

Mar 12, 2014 | 2001 Dodge Stratus

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Procedure for lubing caliper slide pins


undo the pins out of the caliper mount bracket. . leave the caliper in place on the disc rotor. Clean up any rust on the pins and lift the caliper a bit and clean out the holes with a bit of rolled up sandpaper.use neverseize on the pins and get some down into the holes of the caliper. position clipper and screw pins back in tight.

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How do i remove the brake caliper on a 1994 f350 4x4 there are no bolts attaching it


If this is a Pin Slider, here is 1996 steps:

Section 06-03: Brakes, Front Disc 1996 F-150, F-250, F-350 4x2, 4x4, Bronco and F-Super Duty Vehicles Workshop Manual
REMOVAL AND INSTALLATION Caliper
Heavy-Duty Rail Slider, F-Super Duty
Replace brake shoe and lining (2001) as follows when the lining is worn to a minimum thickness of 0.794mm (1/32 inch) above the front disc brake rotor shield. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Always replace all brake shoes and linings on an axle. Never replace only one wheel (1007).
Removal
  1. To avoid fluid overflow when the caliper pistons are pressed into the caliper cylinder bores, siphon or dip part of the brake fluid out of the brake master cylinder reservoir (2K478). Discard the removed fluid.
  1. Raise the vehicle and install safety stands. Remove the front wheel and tire assembly.
  1. Place an appropriate size C-clamp on the disc brake caliper with end of clamp against caliper and end of screw against outer shoe. Tighten the clamp to bottom the caliper pistons in the cylinder bores. Remove the clamp. Do not use a screwdriver or similar tool to pry caliper pistons (2196) away from the front disc brake rotor (1125).




  1. Clean excess dirt from area around pin tabs.
  1. Tap upper caliper pin toward inboard side until pin tabs touch the front wheel spindle.
  1. Using Hydraulic Caliper Pin Remover D89T-2196-A or equivalent and a light hammer, drive the pin from the disc brake caliper as follows:
    1. Position the notched end of the tool against the caliper pin (retention tab half), at a 45-degree angle from the pin retention tabs.



    1. Tap the tool with the hammer to compress the retention tabs.



    1. As the retention tabs are compressed, move the tool to gain a straight approach to the caliper pin, and continue tapping to drive the caliper pin through the caliper/spindle groove.
  1. Repeat removal procedure for lower caliper pin.
  1. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not let the disc brake caliper hang by the front brake hose (2078). The front brake hose could become stretched or twisted which can cause the front brake hose to leak and rupture, resulting in failure.
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Installation
stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Always replace all brake shoes and linings on an axle. Never replace only one wheel.
  1. NOTE: There is a raised section at one end of each shoe so installation can be made in one direction only.

    Install new inner and outer lining.
  1. Lubricate the knuckle upper and lower inner pad grooves and caliper grooves with Disc Brake Caliper Slide Grease, Silicone Dielectric Compound D7AZ-19A331-A or equivalent meeting Ford specification ESE-M1C171-A. Install the disc brake caliper on a front wheel spindle, making sure the mounting surfaces are free of dirt.
  1. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not allow the tabs of the caliper pin to be tapped too far into the spindle groove. If this happens it will be necessary to tap the other end of the caliper pin until the tabs snap into place. The tabs on each end of the caliper pin must be free to catch on the spindle flanks.
    Position caliper pin with the pin retention tabs oriented adjacent to the spindle groove.
  1. Tap the caliper pin on the outboard end with a hammer. Continue tapping the caliper pin inward until the retention tabs on the sides of the caliper pin contact the spindle face. Repeat procedure for the lower caliper pin.


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1 Answer

Removing breaks from a 2000 Hyundai Accent


hi from uk the 17mm bolts you mention do not remove as these secure the caliper carrier and only need removing to facilitate disc/rotor renewal to remove caliper only if you check the rear of caliper you will see two 13mm blts top and bottom of caliper these bolts pass thro conveluted rubber boots into slide pins bolts screw into these pins and the caliper is what is known as floating caliper this means only one piston operation on caliper then caliper slides on pins tou operate both pads when brakes applied so remove the two bolts and the steel spring on front face of caliper ?(remember how it fits !) then caliper slides off the rotor leaving pads in place on the carrier you then prise out pads/wirebrush carrier points where new pads are to fit then push caliper piston back then refit caliper in reverse order ADVICE= before refitting caliper smear alittle copper grease on rear metal side of each pad this prevents squeeling of pads when braking also pull out the to pins mentioned above that fit into carrier top/bottom wipe clean and put /smear copper grease on these too then refit and push in till rubber boots reseat on the carrier lips ? when you have done both sides brakes bleed calipers this is a must ! and when you do you will see dirty fluid emmited on the fist couple of pumps on b/pedal then clean fluid ? this WILL improve b/pedal travel and more positive ? the dirty fluid is o/heated /burnt fluid which becomes compressable giving soft pedal when operated and is due to heat transfer from disc/pads over time and is conducted thro caliper piston to fluid that is why it is recommended you bleed/flush hydraulics at least 2year intervals hope the above helps you and understandable best wishes from uk

Apr 09, 2010 | 2000 Hyundai Accent

2 Answers

Star pin heads striped on caliper and won,t come loose what can I do it,s a 2000 silverado


they are called torque screws or some come with Alan screws at this point you could try using a pair of vice grips that would be my best recommendation unless you buy a set of torques and try a larger size and type it onto the screw.... I hope this helps

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1 Answer

Good night please how can I change brake from my car saturn 1997 fron will



REMOVAL & INSTALLATION

Front Disc Brakes
See Figures 1 through 8
Always replace the brake pads in sets, meaning BOTH front wheels.
  1. Raise the front of the vehicle and support it safely using jackstands, then remove the front wheels.
  2. Remove the lower caliper lock pin.

The Saturn brake pad replacement procedure states that after removing the lower caliper pin, you can simply pivot the caliper to a vertical position in order to remove the brake pads. This procedure, when attempted on a 1992 SC with ABS, looked as if it would place excessive stress on the brake line. No changes in steering position seemed to alleviate this tension, so a full pivot for pad removal was not attempted. Another option is to remove the upper caliper pin, but not the lower pin, and simply pivot the caliper down for possible access. However, to prevent damage to the brake line you may wish to remove both guide pins and support the caliper assembly from the strut using a coat hanger or length of wire.
  1. Pivot the caliper up or down on either guide pin or remove both guide pins and support the caliper from the strut using a coat hanger or length of wire.
  2. Remove the 2 brake pads and the pad clips from the caliper support Discard the old pad clips.
  3. Check the caliper pins, pin boots and the piston boot for deterioration or damage.

To install:
  1. Either by hand or using a C-clamp, bottom the piston all the way into the caliper bore.
  2. Carefully lift the inner edge of the piston boot by hand to release any trapped air.
  3. Install new pad clips into the caliper support.
  4. Install the inner and outer brake pads into the support. If installed, remove the temporary support wire from the caliper.
  5. Pivot or position the caliper body on the upper guide pin into position. Compress the boots by hand as the caliper is positioned onto the support.
  6. Lubricate the smooth ends of the lock and guide pins with silicone grease, then install the pin and tighten to 27 ft. lbs. (36 Nm). Do not get grease on the pin threads.
  7. Repeat the procedure for the opposite side brake pads.

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1 Answer

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The pins must be driven out spray liquid wrench on them an let stand for a few minutes these pins should be replaced with new ones if they are badly rusted, you don't need to disassemble the caliper just drive out the pins. It is a good idea to clamp the caliper in a bench vise to drive out the pins, use the appropriate size drift or center punch to achieve this.

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1 Answer

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if the guide pin is broken then the easiest way is to weld a nut to the rest of the pin. this way you can use a socket/andor wrench to remove it. trying to drill it out is quite difficult and often times leads to ruining the threads and having to drill an over size hole and heli-coil it. with welding a nut on it also heats the surrounding metal an helps loosen the pin that is rusted in. i have done this coutless times always with success.

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2 Answers

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I just did the rear caliper on my '95 Deville Concours and found that the caliper would not rotate enough to slide it off the top bolt. My solution was to remove the parking brake cable bracket bolt behind the caliper. This gave me the ability to rotate the caliper enough to get the caliper off of the brake pads and slide the caliper towards the inside of the car.

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1 Answer

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I would check the brake caliper hinge pins. If the pins are worn, every time you apply the brakes the caliper moves forward against the pins. If the caliper pins and or caliper are worn they will clunk when the brakes are applied.
Check to see if the caliper shifts forward and back.
Let me know.
Regards,

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